We built this jig to last, very high end materials are used to build this jig. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. Making the Router Sled Rails This is really a simple build. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. So if you’ve been holding off tackling a live edge slab project because of all the challenges, you just ran out of excuses. If the bottom of your wood slabs do not lay flat in your sled base, you can use shims and wedges so that they don't rock. Way too expensive! Here is the video on how to assemble the Slab Jig. Router Bits; Brand. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). I have found that it’s best to shim evenly around the whole piece, rather than shim one side. Each strip measures 2 1/4'' wide by 96'' long by 1/8'' thick and easily glues together with a small amount of acetone and light pressure... Click here to see our video with more information on our Casting Epoxy. Click here to learn more about our Sanding kit. Flattening Wood Slabs with a Router Jig Nick Offerman's shopmade router jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces. Download the plans for it as a SketchUp file: 1. I really wanted to use ... Before you begin even the simplest of woodworking projects, you’ll need some basic tools. Liquid Epoxy Dyes Stone Coat Countertops vibrant epoxy dyes are designed to create realistic looking natural stone epoxy countertops. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. We love the time we save and the way this jig glides across our table. This router sled allows you flatten slabs up to 2000 x 1100 x 120 mm . Bonding primer for applying epoxy over, laminate countertops, solid surface countertops, cultured marble, and other non porious smooth hard surfaces... Glitters Stone Coat Countertops Glitters are a fine particulate glitter selected for their dynamic sparkle and compatibility with Stone Coat Epoxy. Thick Pour Super Cast Epoxy 1½ Gallon Kit. You’ll get done in less time if you stick to larger diameter spoil board style bits. 76 Unbranded (5) Items (5) see all. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Include description. What complicated it even more was that I hit metal…a lot of metal…while milling. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. This clamping jig adds stability to this ungainly process. Slab Flattener! The length of the melamine is determined by the width of the wood you want to flatten. The Epoxy Undercoat is paint we like to use on our substrate before pouring epoxy. Selected category All. Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. All editable from Theme Editor. This is the material we use to create our Stone Coat Countertops and Wood Slab Tops. This jig … Slab flattening is now being offered! The Stone Coat Countertop Slab Jig is built TOUGH! In this video I go over the process I use to make a DIY Router sled a.k.a. Aside from being the fastest way to flatten big slabs, short of owning a $10,000 wide-belt sander, my router jig (Level Big Slabs in No Time Flat, FWW #222) also lets me build another kind of organic yet refined table, hewn from chunks of big stumps.I use it to flatten big slabs … Three ways to flatten your slab, and which method is best. I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . The details in the magazine article were a little sparse since they are dependent on … Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until you’re done. In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. Not fanatically, but seriously. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. Replicate Mother Nature with the Stone Coat Countertop Epoxy Tilt Table thanks. Now you can attach the casters to the ends. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. This sketch shows the setup of TOT! I really don't know anything about routers so any input would be really appreciated. The Extended Slab Flattening Mill works best with a router of 2-1/4 HP or larger. Under $30.00. Step 1: Cut a Slot Into the Melamine. For orders outside of the USA please e-mail stonecoatcountertops@gmail.com for a shipping quote. New (5) Items (5) see all. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. Slab Jig Assembly Video Link Click Here. You could also make your own for much less than what you would spend for the tapered container, hose fittings... there are some YouTube vids which do a nice comparison of several commercially products. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run even. A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. The router should now be able to slide freely through the sled. The jig is adjustable to fit most router bases, we use a Surface Planing  Router Bit - 3" Cutting Diameter and a 1.75 horse router. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. On thicker slabs simply add a spacer of wood that the wheels ride on to allow for very thick projects. For a wider selection, or to choose your own slab… Each slab is unique in shape and color. All of this combined for some really wonky slabs. This is a very ridged jig which will help make your woodworking projects more professional without the expense of a CNC machine. 1/2, 1, 2, or 4 gallons of Stone Coat Countertop Epoxy Now, assemble the whole jig using the bolts, washers, and nuts. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. This slab jig will help you make wood slab projects flat! They have a solution for everyone. You can make the jig to whatever size best suits your needs, but the dimensions shown will accommodate very large and fairly small boxes. ... :16 PM . Put your own content here: text, html, images, media... whatever you like. To build the router sled, you’ll need nominal 1 1/2" electrical metallic tubing (EMT), tools and a router with a suitable flattening bit. Shipping on our slab jig is about 3-5 business days. 15 grams of White Metallic Powder Using a router sled, along with a good planing bit, is an easy, inexpensive way to flatten, level, and plane live edge wood slabs. Assembley Required The platform allows the router to move across the width of the board. The Woodpeckers Slab Flattening Mill, along with your router, lets you accurately and safely flatten oddly shaped and oversized slabs in a home shop. Perfect for exotic pours and many styles of epoxy marble,... Each set includes 20 - Strips of Templating Material. Plane Your Wood Slabs With a Planing Sled That You Build: This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Our slab jig costs extra for us to ship out of country please confirm the extra shipping costs before placing an out of USA order. © 2020 Stone Coat Countertops All Rights Reserved. A planing sled is basically a set of rails that are co-planer and a bridge that holds a router so that the bit in the router can cut a flat surface without following the highs and lows of the slab. the final step is adjust the router bits dept so that i barely touches the highest point of the slab. This kit includes one gallon of our fast setting... ***This Bonding primer is White in color**** By making 1/16” to 1/8” depth cuts, One or two passes and I can flatten a good size slab on both sides in 30 minutes to an hour depending on how bad it is. Category. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. Watch our how-to videos to learn to make your own amazing surfaces! Free... Epoxy Tilt Table The shim stacks have a solid top and bottom, but the shims in the middle of the stacks are slotted to allow them to be easily added or removed (detail ‘a’). Related: slab flattening jig router sled woodpeckers slab flattening mill. I take dust collection pretty seriously. Custom CMS block displayed at the left sidebar on the Catalog Page. A shop-made version is fairly simple, with a platform built to support a router with a slot in the bottom to allow the bit to protrude. Nailing drawer boxes together used to frustrate me as I tried to steady the wobbly parts while keeping them aligned and trying to drive a nail. Jul 27, 2019 - Explore Jon Peister's board "Router sled for flattening" on Pinterest. 4 comments so far. Using the Mill is as easy as sliding your router across the slab in repetitive passes, moving over a little less than the width of your router bit until the slab is flattened. 3 More Images. Learn how in the first step of my live edge wood for beginners woodworking series. Check out the Slab Jig in action. router sled which you can see at the video from the top of this page. Tip Jar: https://www.paypal.me/lewayotte I've been working on a big project, some custom racks to replace some old bedroom furniture. Artists love using Quick Coat Epoxy to create geodes for their art pieces. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Thanks! This jig does not come with the router or bits. A variety... Zu verstehen, worauf man in einer Qualitätssäge achten sollte, ist die beste Methode, um ..., #achte, telly bass conversion TeleModders com Discussion Group is part of Router woodworking -, Setting up shop is easy when you have a supplier that can provide you with Jet power tools. We set this up on a 4' x 8', but you can adjust the size of the jig to different table sizes. Polishing epoxy takes practice and experience. For the best finish, shim your slab so that it won’t move while you plane it. This extra step of sanding the slab can be done for an additional cost. What router would you recommend for a flattening slabs ? There are many similar sample content placeholders across the store. pottz. All About Jet Jet power tools are not just made in one place, but are a collection of the finest technology and materials from around the world. $30.00 to $140.00. The tools are manufactured in areas where engineers have perfected specific crafts and designed the tools to support them. Flattening a … Wood workers love our Quick Coat for 3D objects, such a coating driftwood. If you don’t have a 30″ planer sitting around, you can still flatten your slab with a simple jig and a router. and then show you how I use mine. Click Here. See more ideas about router sled, woodworking jigs, router jig. The leveling jig is nothing more than two router guides consisting of a base and a fence. Receive our latest product updates and promotions. CNC Spoilboard Surfacing Router Bit 1/2" Shank, Slab Flattening Router Bit Carbide Planer Router Bits Wood Milling Cutter Planing Tool Woodworking Tools by NITOMAK 4.6 out of 5 stars 351 $31.76 $ 31 . A buddy of mine said the bosch 2.25 hp plunge router that they sell at the local home depot is a great buy for the money. Ideal for signs, cutting boards, game boards and more. This product is formulated for this purpose... Metallic Powders Stone Coat Countertops Metallic Powders are extremely vibrant when mixed into epoxy or mixed into 91% isopropyl alcohol then missed on the surface of your epoxy project. In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. Condition. Here is a free video link on how we Sand and Polish. Over $140.00. See the Technical Details section for average widths. Check out Oneida Air Systems for a whole lot less money and made in the US. Widths will vary from piece to piece, and are wider on average for the longer lengths. In this blog article I’ll share how to make a DIY router sled for your live edge woodworking projects. Dust Collection. —Lynn Lawrenz, Algoma, Wis. 139900 views on Imgur: The magic of the Internet. aluminum profiles (rails), the router, router bit, router chuck extension, workbench, neither clamping accessories . Epoxy Undercoat - WHITE Call anytime for free project support! Simple to follow Assembley video: https://www.youtube.com/watch?v=ViYKQEw7uxs. Find the centre of the melamine, lengthways, and draw a … Hope this helps out! Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. Build the jig from any type of scrap stock; you’ll find the star knobs and T-tracks at woodworking supply stores. Please provide a valid price range $ to $ Buying Format. i gotta make one of these ive done quite a few slab tables and have always used a power planer and long level to flatten the tops this would sure make that job a lot easier thanks for reminding me of this jig. 15 grams of Black Metallic Powder Home & Garden. Once the slab is acclimated and to rough size it is time to build a planing sled. The Slab Flattening Mill can mill slabs up to 3-7/16” and the minimum thickness depends on … this is what it looks like after I place the slabs of wood into the sled base. Included in the Carrara Marble Epoxy Kit: One of the unique qualities…, With Router Face Milling - Device - DIY Guide - 1-2-do.com - Your Home Improvement Community. slab jig router live edge offerman finewoodworking beardeddogworkshop. The top-of-the-line woodworking and metalworking tools can be found at more than 9,000 dealers world-wide. The router guides are attached at either end to a couple of shim stacks. By Nick Offerman #222–Nov/Dec 2011 Issue. i will be using one of those flattening jigs with a router sled and two rails. Price. This slab jig will help you make wood slab projects flat! ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. Here to learn more about our sanding kit found that it won t! Will leave shallow lines from each pass, which will need to make your projects. 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