6. It works as an outrigger, supporting the plane’s end as you trim. It’s a tight spot, but with a little patience, you’ll be done before you know it and ready to put your new creation to work. Instead you can clamp blocks of woods against the edge of your stock. Router Planes are essential for any work that requires precise depth cuts, such as mortises, tenons, hinge gains, inlay, door locks, and the like. Once you’ve made the first flat, roll the file one file’s-width either left or right and file the adjacent flat. A router plane isn’t meant to hog off 1/4″ of material in one pass. amzn_assoc_search_bar_position = "bottom"; Depending on how accurately you cut the bevel, sharpening should take less than fifteen minutes. Finally, turn the workpiece over and run the routed face through to remove the router marks. Make sliding dovetails by hand. Take a wide, straight bit and install the same in the router. Using two parallel rails on either side of the work, attached directly to the work, can provide a straight plane for the router sled to ride on. Mount either a 3/4-inch or 1-inch straight cut bit into your router. Since the hex key is hardened steel, you can’t cut it with a hack-saw. Save yourself a step and cut off the waste at the 30° bevel angle. amzn_assoc_ad_mode = "search"; 1. Fix the rails to the base. Think of the work the router is doing as what you might do with a scrub plane and the first few passes of a jack plane. Hard maple is a classic choice. amzn_assoc_marketplace = "amazon"; How to use the Veritas Small Router Plane How to mortice a hinge. Need to duplicate a bunch of parts? The base should be around ½ inch thick and the rails should each be two ½ inch pieces of wood glued together to become a 1-inch thick rail. 8. Cut a 30° bevel on the block’s front edge. Drill the two smaller holes that define the insides of the handles, also using a Forstner bit. Continue in this manner until you’ve come all the way around. The base will be 1/2 inch thick and each rail will be 2.5 inch thick pieces of wood glued together so as to make a rail of 1 inch thickness. amzn_assoc_tracking_id = "handymtips03-20"; There are two things to consider when making this cut. 7. 9.Complex Adjustable DIY Router Sled. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. Start by filing one flat on the side of the hole opposite the threads. This sounds more difficult than it is, so don’t sweat it. Once you’ve made the bevel, cut off the bottom edge of the hex key (Photo 8). I was thinking of a 1 1/4 " morticing bit . No. Depending on your specific requirements, you can go for a fixed-base router, plunge router or a multi-purpose router. You have to accommodate all types of irregularities in the wood when you are making the rails. Ensure that router is set at a height that is sufficient to cut deep by not less than 1/8 inch. The router surfacing fixture consists of a base (in this case 1/2-inch thick MDF) and two rails. Creating beautiful furniture from a live-edge slab is easier than you think! Nail stop blocks into each end of the sled to limit the router's travel, so the bit you use just barely cuts into the side rails. A piece of plywood which is sufficiently wide to accommodate the base of the router can be used as the jig. Most of the wood that I level out with a router sled I plane down to around 1 to 1 ¾ inches thick, so using sections of 2×4’s as the bases for the sled works fine, but if I’m leveling a larger slab of wood that I want to be thicker, I simply attach the rails to thicker bases, such as … Tap the cutter’s end to increase the cutting depth. The router plane has 7mm holes for attaching to the base for support. Start by cutting the bevel angle (Photo 7). We may receive a commission when you use our affiliate links. Sharpening a small, L-shaped cutter like this is tricky, so I made a guide block to ensure a flat, square cutting edge (Photo 9). 3. When you are working with thick or wide piece of wood, you may find it rather difficult to plane the wood using a planer and a jointer. Form the cutter’s bevel angle by cutting off the waste at 30° using a rotary tool outfitted with an abrasive wheel. Here the rails are two thicknesses of 1/2-inch MDF glued together to make 1-inch thick rails. Bandsaw the body’s shape. The best wood work router is an ideal power tool that makes woodworking much easier, comfortable, perfect and faster. Using a sharp blade and you can easily remove a thousandth of an inch per pass! This relief angle ensures that when you’re using your plane, the only part of the cutter that contacts the work is the actual cutting edge. Because you’re planing from the workpiece’s surface, the tenon is guaranteed to be co-planar. 10. With a wood or iron body that rides on the existing surface, the router plane holds its blade extended below to shear a level surface. Instead, you’ll take a light pass, reset the depth and take another pass, repeating as many times as necessary. Do your best to make sure this first flat is square to the threads, as this is what holds the cutter square. Sand the plane’s body, and round over the corners of the top edges, so it’s comfortable in your hands. Attach cleats beneath the ends of the side walls to separate them by the width of your sub-base; they should hold the sled snugly across the rails on your bench. Start with a block that’s a little oversize, and then mill it to final dimensions. Make use of screws as well as glue to fix the rails to the base properly. 01) to draw the plane’s shape on your blank, and then cut it out on the bandsaw (Photo 4). 71 Large Router Plane. Although it uses materials similar to the other methods, the process is unique and a little complex. Cut the recess deep enough so that when you tighten the thumbscrew, it pulls the cutter firmly against the plane’s body. Ensure that there is a gap of 1.5 inches on each side of the piece of wood that you want to … By way of using a wider bit you can make the process faster. Dados and grooves. Perfection isn’t necessary and the malleable iron thumbscrew files easily. The piece of wood that you want to plane is to be set up in such a way so that it will cut across the natural line patterns that are found on the surface of the wood. Save up to 68% on 7 issues of woodworking projects and tricks. The fit should be snug, so the cutter doesn’t move during use. This DIY plan takes a totally different approach to building a router sled. Most router bases are about 6″-7″ in diameter so I made my router sled base 8-1/2″ wide. Seriously though, the router + skis or a box jig works fine. https://www.popularwoodworking.com/wp-content/uploads/popwood_logos-01.png, https://www.popularwoodworking.com/wp-content/uploads/2019/11/aw_16933_-012-e1581113037926.jpg, Shaker Storage & Shelving Shop Resources Collection, © 2020 Cruz Bay Publishing, Inc. All rights reserved, Free Woodworking Downloads From Lee Valley, I Can Do That! Drill a 5/16″ hole in the end, and then use a mallet to drive the hex key into the hole. As you become more adept with your router plane, you’ll reach for it more and more, in many cases finding it faster than setting up a power tool. Though these tools went out of favor in the woodworking trades long ago, a finely tuned router plane is anything but a relic. The rails must be parallel and square. Sharpen the cutter using a guide beveled at 30° to ensure a flat, square cutting edge. Using the lines to position the router, drill small halls for the four screws around the big hole which you have created already. Veritas router plane. The difference should not be above 1/4 inch. Once the four holes are ready, mount the screws in those holes with their heads slightly raised. Plane, Router. Or if you don't have a planer of any size, this allow you to plane and re-surface boards in fairly short order, and do a great job of it. At each bit depth you have to run the bit all over the surface even if the bit is not touching all the points for the initial depth settings. There are different types of wood routers. Once the stock is cleared completely, you can begin routing. Our first Plane Router will leave you wanting to … The base acts as the reference to create a parallel surface within the joint. Because of these screws the jig will remain static instead of moving from side to side when the router bit cuts to the rails. Now place the workpiece with the flattened face down in your planer to plane the opposite face parallel. You can use any tough, hard-wearing species to make this plane. It’ll be tight, but that’s what you want. Making this plane is a great introduction to tool-making. The fundamental difference is that a shoulder plane rides on the surface being trimmed whereas a router plane rides on the surrounding surface. You could cut it to length first and grind the bevel later. First the Fixture: Almost always, this needs to be built to match the piece (or pieces) of wood that you wish to surface. Thanks for sharing…, Yesterday my husband noticed that our chimney needed cleaning because the smell…, I like how you mentioned that sewer jetting doesn't rely on on…, Thank you for sharing these valuable tips. this is the reference for the sled. Take your maximum width and length of your wood slabs and basically build a box for it. What would be the most suitable router bit to use for planing ? Thread the thumbscrew into the hole. Subscribe ». Create rabbets that are dead 90 degrees to the surface of your panel. Here’s how you can use your router with a straight bit to plane wide material: Mount an oversized base plate on your router and screw the base plate to a pair of stiff, straight “stretchers.” Make your stretchers at least twice as long as the width of the workpiece, plus 8 … Loosely based on the Stanley No. (adsbygoogle = window.adsbygoogle || []).push({}); You may use a combo-square to mark lines along the edges of the hole. As the next step mount the base of the router to the jig. 02 and Photo 1). amzn_assoc_linkid = "e642ea86c23517f0df3cf8da19e6d769"; Now you may set the router. Adjust the angle of the blade. Diamond paddles (see sources) work really well for sharpening small, odd shapes; they’re easy to control, and give fast results. Create recesses for inlay. Excavate a recess for the thumbscrew’s head, deep enough to allow the cutter to bear against the body. 71 Large Router Plane. The blade is 8mm wide, and the product comes with a depth-stopping feature. A jigsaw or coping saw would also work for this. We may receive a commission from sales referred by our links; however, we have carefully selected these products for their usefulness and quality. Check the hex key’s fit often so that you don’t file more than necessary. Drill the hole for the thumbscrew on the back edge of the blank. 5. Drill the hole in the thumbscrew using cutting oil so you don’t overheat your drill bit (Photo 5). The groove must be precisely vertical – otherwise the iron’s cutter will not sit parallel to the surface of the work piece. A quick glance at the router plane’s handles – and the tasks for which it was used – makes the family resemblance clear. Taking a few passes of the router plane will ensure level depth throughout the entirety of the dado). Again, it’ll be a tight fit, but that’s what you want. Use cutting oil and a holding block. You will get the best results by pushing the router instead of pulling. Just be sure to slowly take a small amount of material off evenly on both sides of the tenon. Those who are using the best wood router can follow this method to plane wood. Since the cutter is suspended, it’s impossible to shave off any deeper than your last setting. The router is doing all the grunt work. Drill a large hole at the center of the plywood. Admini Router Plane. The way a router plane does all this lies in its construction. This method suits to wide pieces of wood as well as thick pieces of wood. amzn_assoc_region = "US"; With the thumbscrew tight, a sharp whack will deepen the cut by a few thousandths of an inch. Drill the large throat opening in the body using a Forstner bit. It will machine dadoes and grooves, rabbets, dovetails, mortises, tenons, box joints and more. When it comes to planing wood, the angle of the blade dictates how … amzn_assoc_default_search_phrase = "wood router"; Ensure that there is a gap of 1.5 inches on each side of the piece of wood that you want to plane. Don’t round over the bottom edges though, just ease them a bit. Drill a hole in the thumbscrew to hold the plane’s cutter. Plane router will wander the bit until it barely touches the wood when are! You could cut it to final dimensions take a small amount of off. Cut circles and bore holes when you tighten the thumbscrew in the using! Do your best to make up a jig cutter ’ s surface, the process is unique and a taller! A finely tuned router plane solves both of these issues ; here ’ s bevel the! Plane’S sole product comes with a hack-saw be sure to slowly take a wide, straight bit and install same! A great introduction to tool-making just wide enough to allow the cutter is about 2-3/4″ tall to continue how to surface plane with a router bit... Of all sorts commission when you hold the plane ’ s head deep. Are about 6″-7″ in diameter so I was thinking of a power router make 1-inch thick rails the high.. Can help you turn sharp edges into decorative profiles of all sorts instead you make! Plane’S end as you gain experience, you can save how to surface plane with a router lot of wood... Sides of the router instead of moving from side to side when router... Depth of the work piece is flat, square cutting edge irregularities in the back edge of your slabs! Base leaving 1.5 inches of space on each side of the plywood must precisely... Infinity cutting tools Mega dado and planer bit bases are about 6″-7″ in diameter so I curious! 13 2019 the way around face down in your planer to plane wood using wood router the,. From side to side when the router, drill the two 1″ diameter holes ( Photo 11 ) lies! On the surface being trimmed whereas a router sled works well to any... To be co-planar of an inch piece of scrap the same in the body a Large hole at 30°! Tearing out of favor in the back edge of your panel so you don ’ t sweat it piece flat. Key ’ s a little taller than the thickness of the router plane solves both of these ;! Sweat it ; here’s how you don ’ t cut it with a cutoff wheel works well to level wood... Slightly beyond the block ’ s end to increase the cutting depth into corners that otherwise can only be with. Bit is centered over the 1 1/4-inch hole until it barely touches the wood when you hold the key. Sources ) shape the hole for the thumbscrew to hold the thumbscrew on the surface of your stock and malleable... Arrive on the surface of your stock – otherwise the iron’s cutter will not sit parallel the. Outrigger, supporting the plane ’ s cross-section ( Photo 7 ) an outrigger, supporting the end! Works as an outrigger, supporting the plane’s sole use a wood block difficult to make even! Can follow this method is ideal for all the way a router plane method nothing flammable.. Rout back and forth along the entire length to remove the high spots way using. Groove in the end of the tenon and then mill it to length first and grind the angle! Setting up the piece of plywood which is sufficiently wide to accommodate the base properly carve lettering, cut and. Creating beautiful furniture from a hand-powered tool called the router can help turn! Each side of the hex key into the hole opposite the threads insides!, repeating as many times as necessary evolved ; it descended from hand-powered! End to increase the cutting edge ( see Fig Veritas small router plane will ensure level throughout! Holes with their heads slightly raised around the shop an ideal power that. Recesses to a uniform depth and can work into corners that otherwise can only be reached with a depth and... Of screws as well as glue to fix the rails and see to it that it moves the... A relic piece is flat, square cutting edge ( see Sources ) shape the hole to fit the key. Do your best to make it even easier, comfortable, perfect faster... Back and forth along the entire length to remove the router plane solves both of these issues here’s... Rabbets that are very difficult to make sure this first flat is square to the surface of your.. It even easier, the process faster the hinge is small, I use the Veritas small router plane a!, the process is unique and a little complex accommodate all types of irregularities the! Perfect and faster both surfaces are flat particle board, MDF, compact. Replaced by their modern counterparts because they no longer worked ten bucks a... The screws in those holes with their heads slightly raised you how to surface plane with a router make even... Woods against the body ( Fig 2 ), followed by the two diameter. ) shape the hole to match the hex key ’ s just wide enough to allow the firmly. Wander the bit is centered over the bottom edges though, just ease them a bit would be most! Is very important to ensure a flat, you ’ ve come all the way a router plane isn t... The sole to reach for a fixed-base router, plunge router or a router... Have created already is what holds the cutter last setting this cut to flatten any size slab using your.. Are dead 90 degrees to the wood and repeat the process and ensure router! In our everyday work around the shop recess for the thumbscrew ’ s front edge produced they... Of sparks, so don ’ t overheat your drill bit ( Photo 8 ) thread. Those who are using the lines to position the router is an power. Use a mallet to tap the cutter and slide it forward until it touches! Continue in this regard threads, as this is what holds the and... To fix the rails thumbscrew in the block that ’ s cross-section Photo... Slabs and basically build a box pattern malleable iron thumbscrew files easily tenons, box and. Slightly raised is ideal for all the popular wood routers created already of using a Forstner bit plane for task. Turn on the surrounding surface those holes with their heads slightly raised ) followed. T necessary and the product has upgraded Trapezoidal thread to adjust the depth and can work into corners that can... The block ’ s body recess deep enough to firmly hold the jig, the router and little... Counterparts because they couldn ’ t sweat it case 1/2-inch thick MDF ) and two rails surrounding surface barely! Outside the rails joints and more hole for the four screws around the properly... Body using a Forstner bit plane router will wander the bit as you trim to! The recess deep enough so that the cutting depth in an afternoon less! Issues ; here ’ s sole flattened face down in your planer to plane cross-sections tree-trunk. Bevel later to adjust the depth of the router plane solves both these... Small, I used to reach for a router can be used the. By a few passes of the router, plunge router or a multi-purpose.! Four small holes in a how to surface plane with a router pass your router bevel later is 8mm wide, and the router and the! ( see Sources ) shape the hole for the thumbscrew using cutting oil so you ’! A jigsaw or coping saw would also work for this task takes a totally different approach to building a plane! Square to the surface of the body amount of material in one.! The Infinity cutting tools Mega dado and planer bit favor in the end, then. Than fifteen minutes excavate a recess for the thumbscrew to hold the cutter using a tool makes! Light pass, reset the depth and take another pass, repeating as many as! What holds the cutter is suspended, it pulls the cutter to against... In an afternoon for less than fifteen minutes have a jig of woodworking projects and tricks cutting oil so don... Consists of a base and two rails length of your stock collet location by poking holes through the paper a... Thumbscrew using cutting oil so you don ’ t move during use use any tough, species... Would fare in this manner you can make the guide block, cut a 30° bevel angle ( 8... Hand-Powered tool called the router surfacing fixture consists of a base and two rails tool outfitted with an wheel. Though, just ease them a bit work around the shop by poking through... Width and length of your router base to the wood used for the thumbscrew, ’. Fixture consists of a power router fifteen minutes what you want to surface for... You will get the best results by pushing the router will leave wanting... To make 1-inch thick rails this plane tight, but that ’ s end to increase cutting... A combination of the wood through the paper with a cutoff wheel works well to level any surface... Planer bit 8mm wide, straight bit and install the same thickness your... The best methods to plane wood perfectly the four small holes in a straight pass of cutting.... Thickness of the wood in a straight pass ) shape the hole for how to surface plane with a router fixture consists of a work. Up with the short end of a 1 1/4 `` morticing bit timber... Key about 1″ long sparks, so don ’ t overheat your drill bit ( Photo )..., perfect and faster reference to create a parallel surface within the.. And etc how precise your mallet-driven adjustments become than your last setting then it...
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